How to Customize My Aluminum Jon Boats for Fishing
Things You'll Need
- Sheet of 3/4-inch plywood
- 2-by-2 lumber
- C-clamp
- 2-by-4 lumber
- Table saw
- Saber saw
- 5/16-inch stainless steel bolts, nuts and washers
- 3-inch stainless steel deck screws
- Pencil
- Drill
- Tape measure
- Bow-mounted electric motor
- Pedestal seat
Instructions
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Deck Supports
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1
Measure and saw the 2-by-2 lumber to lengths needed to form a bracket on the inside of the bow and gunwales that to support the front and sides edges of the casting deck.
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2
Measure and saw the 2-by-2 lumber to lengths needed to form a bracket on the inside of the bow and gunwales that to support the front and sides edges of the casting deck.
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3
Use a C-clamp to hold each bracket board in its position on the bow or gunwale. Clamp the bracket boards at least 1 inch below the upper edge of the bow or gunwale. This will ensure a slight lip will remain around the edge of the casting platform once the 3/4-inch plywood and optional marine carpet is installed on top of the brackets.
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4
Drill 5/16-inch holes through the aluminum and through the bracket-boards every 12 inches.
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5
Fasten the 2-by-2 bracket to the bow and gunwale using 5/16-inch stainless steel bolts, nuts and washers.
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6
Measure and saw 2-by-4 lumber to make floor joists to support the middle of the deck. Space the joists no farther than 16-inches apart.
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7
Notch the ends of the 2-by-4 boards so they fit against the bracket-boards and the tops of the joists are flush with the tops of the brackets.
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8
Fasten the joists to the brackets using 3-inch stainless steel deck screws.
Decking
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9
Lay a sheet of 3/4-inch plywood on the front of the boat and slide it back until the rear edge is flush with the rear deck joist.
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10
Use a pencil to scribe a line on the underside of the plywood around the exterior of the boat.
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11
Measure the distance from the outer edge of the bracket boards to the outer edge of the gunwale.
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12
Use that measurement to draw the actual cut line inside the scribed line so once the deck board is cut, it will nestle inside the boat, laying flat on the brackets and joists.
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13
Saw the deck with a saber saw.
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14
Position the plywood temporarily in the bow of the boat and mark the location for the bow-mounted electric motor bracket and the pedestal seat base.
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15
Remove the deck board and use stainless steel bolts, nuts and washers to fasten the motor bracket and pedestal seat to the deck board.
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16
Reinstall the deck board and fasten it to the support brackets and joists with stainless steel deck screws spaced 10-inches apart.
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17
Set the pedestal seat on the seat base and connect the electric motor to the motor bracket and you are ready to go fishing.
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1
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