How to Repair a Broken Gear Shifter on an Outboard

The gear shifter, or shift rod, on the outboard motor is what allows the boater to shift from gear to gear. Typically, outboard shift rods are pretty durable and do not require much in terms of maintenance or repair. However, if it gets bent in an accident or other mishap, the shift rod will certainly need to be replaced. Purchase replacement gear shifters at marine parts supply stores. Replacing the shifter will take an hour or so.

Things You'll Need

  • Adjustable wrench
  • Pliers
  • New shift rod
  • Marine grease
  • Shift rod O-rings
Show More

Instructions

    • 1

      Remove the shift rod cover bolts with an adjustable wrench.

    • 2

      Pull the retaining pin, or dowel pin, from the shift rod with a pair of pliers.

    • 3

      Pull the shift detent plate, the ball and spring off the rod and free of the gear case.

    • 4

      Slide the shift rod out from the inside of the cover.

    • 5

      Place a small amount of marine grease on the new shift rod, then slide the rubber O-ring onto the new rod.

    • 6

      Slide the shift detent plate, the ball and spring onto the new shift, then slip the assembly back into into place.

    • 7

      Pull the dowel pin through the shift rod and shift rod cover. Tighten the shift rod cover bolts with the adjustable wrench.