How to Construct a Recurve Bow
Things You'll Need
- 2-by-6 plank, 6 feet long
- Band saw
- C-clamps
- Fiberglass cloth
- Epoxy resin and hardener
- Paint brush
- Sander
- Bowstring
Instructions
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1
Draw the shape of your unstrung bow onto the 2-by-6 plank. This should be the view from the side, incorporating the handle and any other contours you wish. Recurve bows gain their strength from the curvature of the arms of the bow, not with length as in longbows, so the design of your recurve bow is not limited by your height.
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2
Cut out the template to create a top and bottom mold you will use to clamp your fiberglass bow into. Use a band or jig saw to cut out the template.
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3
Place one side of your template on a table, then lay a single layer of fiberglass cloth onto it.
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4
Mix the epoxy resin and hardener. When it has been mixed, you need to act quickly before the epoxy sets. Ensure you have plenty of fiberglass strips close at hand.
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5
Paint some epoxy mixture onto the fiberglass cloth. Use a paint brush and ensure you cover all surfaces of the cloth.
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6
Add more layers of cloth followed by the epoxy mixture until you attain the desired thickness in the arms of the bow. Then build up the middle section to build the handle.
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7
Clamp the other side of the template on top of your lower template and fiberglass bow and compress them together using C-clamps to sandwich your bow and force out any air bubbles.
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8
Allow a few hours for the epoxy to cure, then remove the fiberglass bow from the template and clamps.
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9
Shape the sides of your bow by drawing on the outline, then cutting it out with a band saw. Remember to include the string notches and arrow rest. Sand it smooth using a belt or other type of sander. String and test when complete.
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