How to Fix a Clutch on a Honda Dirt Bike

Changing your Honda dirt bike's clutch is easy and can be accomplished in under an hour. The clutch is the most abused part of the bike and eventually it will need to be changed. It is a lot easier than it sounds, and you can save hundreds of dollars by doing it yourself instead of taking it to the shop.

Things You'll Need

  • Service manual
  • New clutch kit
  • Socket and ratchet set
  • Oil
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Instructions

  1. Changing the clutch on your Honda dirt bike

    • 1

      Drain the oil. Its best to have the bike slightly lower in the front on a jack or stand so the oil will drain out completely. Removing the filler cap will allow the oil to drain quickly.

    • 2

      Remove the crankcase cover to access the clutch. Inspect the gasket and replace if needed.

    • 3

      Remove the clutch housing cover with a ratchet and socket.

    • 4

      Loosen the bolts on the pressure plate in a criss-cross pattern. Be careful when removing them as they have springs behind them. Slide the pressure plate out and be careful to catch the lifter behind the plate.

    • 5

      Remove the friction plates and the judder springs from the clutch housing. Take a picture with a camera or make a drawing detailing how they are positioned so you won't get confused when you reinstall them.

    • 6

      Replace the worn parts and reverse the steps above to reinstall. Consult your service manual for the proper torque when tightening the bolts on the pressure and friction plate.

    • 7

      Check and make sure there is 2 mm to 4 mm of free play in the clutch lever to avoid wear on the clutch plates. Replace the oil, clean up your area, fire up your bike and hit the trails.