Making Basketballs
Things You'll Need
- 1/2-inch black butyl rubber sheet
- Utility knife
- 1/4-inch sharp object
- Punch press
- Vulcanizing machine
- Twining chamber
- Nylon strands
- Silk screen
- Bond glue
- Hot presses
- Pebbling chamber
Instructions
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1
Take a black butyl rubber sheet 12 inches wide and a half-inch thick. Cut them into long strips using a utility knife and pile them on one another. Use a punch press to round the rubber into the basketball's interior bladder. Punch a 1/4-inch hole in the middle using a punch press or a sharp object.
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2
Insert a quarter-inch air tube in the hole in the middle and mold it, covering one end with a round edge. Pass the bladder into a vulcanizing machine, fill it with air and seal the bladder. Check the bladder for air leakage during the next 24 hours.
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3
Select bladders without leakage. Pass them through the twining chamber. Wind nylon or polyester strands on the bladders to make them spherical. Professional-grade balls have four strands, while other balls have two or three strands.
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4
Take a 60-inch-long rubber sheet. Use a silk screen to mark the dimensions of the six panel seen on the outside of a basketball on the rubber. Cut out six panels using a punch press. Use a sharp object to cut a quarter-inch hole in one of the panels to leave room for the inflation tube. Remove excess rubber from the sheet.
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5
Pass the six rubber panels through the vulcanizing chamber again. Coat the nylon- or polyester-covered bladder in bond glue and pass it through the same chamber. The cover should stick tightly to the bladder once passed through this chamber.
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6
Place brand stickers and other decorations onto the ball using heated presses. Use extra hand-cut rubber to fill any gaps between the cover panels. Place the ball into the pebbling chamber to give the ball its tacky finish.
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7
Ensure the ball inflates and bounces properly.
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