How Do I Pull the Power Head Outboard?

The power head on the outboard engine is truly "the guts" of the boat motor, which consists of the block and piston. Whether you have to change or overhaul a piston, or whether you need to recondition the power head due to saltwater exposure, different repairs make removing the power head a necessity. Removing the power head from an outboard will take anywhere from one to two hours.

Things You'll Need

  • Socket set
  • Flywheel tool
  • Wrench
  • Screwdriver
  • Pliers
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Instructions

    • 1

      Unlatch and remove the outboard's top motor cover.

    • 2

      Use a screwdriver and a pair of pliers to remove the fuel lines from the engine.

    • 3

      Brace the flywheel with the flywheel tool then use a wrench to loosen the bolt holding it in place.

    • 4

      Use the socket set to remove the bolts holding the power head to the flange on the gear head.

    • 5

      Lift the power head straight up and out of the motor housing.